FlareSafe™ System — Reduces shutdown time, safety risk, and weather dependency on floating installations

FlareSafe

FlareSafe™ System Integrity Services

UK Patent No: GB2529610

Please refer to the Innovations / Patents and Trademarks section of this Website for further information

 

The Challenge

Flare systems deteriorate rapidly, particularly as gas pressures and flow rates reduce due to environmental flaring targets. Excessive heat damages the flare tips, associated structures, and equipment. Remedial work can only be carried out during shutdown, bringing the risk of unplanned production loss if the work is not planned or carried out efficiently. Flare tip replacement on an FPSO brings it’s own specific problems because of ship movement being amplified at the top of the flare tower, making helicopter lifts difficult in all but the most benign conditions.

The Solution

EM&I have developed FlareSafe™ a system designed for floating installations which reduces shutdown time, safety risk and weather dependency. FlareSafe™ includes a specially designed cradle which stabilises and offers flare tip protection throughout the whole process from transportation of new flare tips to site, installation, and removal of old units. EM&I are world leaders in delivering flare tip inspection system integrity services, with a proven track record supported by independent testimonials.

A complete FlareSafe™ package is available worldwide which includes:

  • Project Management
  • Planning (engineering, health & safety and quality plans, project plans, rigging plans, CTRs and work packs)
  • Site pre-visits and preparation
  • Procurement
  • Inspection, Repair & Maintenance
  • Reinstatement of flare systems
  • Close Out & Compliance Reporting

This scope can be applied to flare tips, pipework, structures, mechanical, electrical and instrumentation. The services are delivered through strategically located operations centres, with further in-depth engineering and laboratory support.

The Benefits

  • Reduced HSE risk
  • Reduced shutdown time
  • Reduced POB
  • Reduced project and weather risk
  • Versatile methodology interfaces with crane, A-frame and helicopter lifts
  • Reduced management effort through the EM&I one-stop-shop capability

The service scope includes developing detailed engineering plans, project plans and work packs, site inspection, rigging, removal of damaged components and installation / repair / re-instatement of new components

 

FlareSafe Leaflet

FlareSafe Video

FlareSafe Cradle
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EM&I Services

Why EM&I?

Describes Differentiators such as Innovations, Global Services, Track Record and Testimonials

FPSOs

Floating Production Integrity Services.

Floating Offshore Wind

Floating Offshore Wind asset integrity services

FLNGs

FLNG Integrity Services.

FSRUs

FSRU Integrity Services.

MODUs

MODU Integrity Services ‘Minimising Off-hire Time….Safely’

Onshore Gas Plants

Onshore Assets Integrity Services

Fixed Installations

Fixed Installation Integrity Services
  • Vestigo

    I would like to further extend our appreciation to EM&I on the success of FPSO Berantai hull repair works in December 2023, through the application of CLAM technology. This advanced technology application along with the highest level of resources’ expertise and teamwork shown throughout the activity, have resulted in a safe and successful outcome.

  • Shell

    I would like to pay special recognition to the EM&I boys for the pace at which they worked..... all this completed whilst working to the safety standards we demand and in a tank which was physically demanding due to the temperature of surrounding tanks

  • Repsol Sinopec

    This has been a big win from the point of view of safety with NO confined space entry and NO working at heights as well as the added benefit that
    four tanks were completed in just over two days!

  • MODEC

    I would like to thank EM&I for all their work in creating and negotiating the alternative UWILD plan. This is the first MODEC asset globally to have been granted an alternative to the traditional diver driven inspection work.

  • Ocean Rig

    Congratulations with your job well done and safely. It’s been a pleasure having you guys on board. I have to report that I really appreciate working with your team here on board, their positive and professional attitude was greatly appreciated

  • BW Offshore

    The approach taken by EM&I towards Health and Safety has been excellent and they proactively advise on improvements that could be made in this area. Having a trusted expert in this field who could highlight any areas of concern and make the required recommendations was of immense value to the operations. All in all it has been a productive visit and I have no hesitation in having the EM&I team back on board in the future.

  • Vantage

    Your excellent professional organization and great work results in the successful completion of this scope with the minimum down-time for the rig. Overall I was very impressed and couldn’t recommend your company highly enough to anybody who would ask.

  • ExxonMobil

    EM&I have been able to provide skilled, specialist personnel during every mobilisation, and in all cases, they have been outstanding. The work has been professionally done and the reporting of the highest quality. I would like to pass on my appreciation to everyone in EM&I involved in the job for their hard work and making the job very successful.

  • SBM Offshore

    This Project required exceptional vigilance in keeping personnel safe, EM&I did a very good job in a safe manner. They maintained high safety awareness and gave full cooperation among the ASOM team. This Project can be summarised in 4 words … preparation, verification, execution, documentation. EM&I scored top marks in all categories.

  • Pacific Drilling

    The use of proper planning and risk assessments by EM&I was very important and critical to their projected timeline as all EM&I UWILD inspections were performed during normal offshore drilling operations. All inspections and documentation performed to the satisfaction of the Class Society Surveyor.

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